1. Coloured traffic light icons and checkboxes provides a clear visual indication of tool setting status
2. Multi-edged tool measurements are stored in a coloured graph for quick visual reference of results
Measuring Software
k-One Software
Description
NEW kOne SOFTWARE - INTUITIVELY SIMPLE!
KELCH's next generation kOne measuring software is designed for simplicity, but without compromising on functionality.
The latest software is highly flexible, and can operate from a 24" touchscreen panel PC with either landscape or portrait orientation.
The new system is compatible with a wide range of data transfer technologies, allowing you to reduce your tool cycle times with accurate and efficient measuring routines!
CONTACT US FOR MORE INFORMATION ON THIS PRODUCT
CONTACT USOverview
Introducing the new kOne software: designed for simplicity and efficiency.
The newly developed graphical interface provides users with an intuitive overview of all necessary functions, ensuring seamless operation.
On the measurement side, users are presented with clear, relevant information, including a display of the tool being measured and a table of required measurement steps. The coloured traffic light system signals whether measurements fall within the specified tolerances, with yellow indicating a measurement that is yet to be performed. The software reduces the measuring cycle times by minimising interactions with the software, and prioritising ease of use.
kOne offers a streamlined solution for measuring multi-edged tools, particularly when controlling measurement range and run-out is critical. The X and Z measurements are clearly displayed in a bar chart, with out-of-tolerance cutters clearly highlighted in red and flagged for re-measuring. If a particular edge measurement is incorrect, it can be quickly corrected and re-measured at the click of a button.
Key Features:
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Optimized for a 24” touchscreen, with support for both horizontal and vertical orientations
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Simple and intutive design, with minimal training requirement
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Based on Windows 11 operating system for easy network integration
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Robust SQL back-end database (local installation)
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All key tool data and measuring functions available from main measuring screen
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Coloured traffic light system for indicating tool measuring status
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Display tool drawing or photo for visual reference
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Live image function for real-time viewing of the cutting edge
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Measurement capabilities for multi-edge cutting tools, including concentricity and axial runout
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Individual user accounts with customisable permissions
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Industry 4.0 compatibility with features such as post-processors, RFID support, and interfaces to external systems
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Supports the printing and reading of Barcodes, Data Matrix Codes, QR Codes, and more
With kOne software, your measurement processes are ready for the future of Industry 4.0.
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Technical
Optional Integration Solutions - Fit for Industry 4.0!
The KELCH kOne measuring software ensures that you can always save tool-based data and transmit it to the right place. It does not matter whether the data comes from machine controls, tool management programs, CAD/CAM systems or other manufacturing systems.
Interfaces are available using the following technologies and systems:
RFID Chip Systems
(Balluff, Euchner, Pepperl & Fuchs...)
Store tool ID, measured values and other machine-specific data on an RFID chip mounted to the tool holder
Store tool ID, measured values and other machine-specific data on an RFID chip mounted to the tool holder
QR-Code, Data Matrix or Barcode Systems
Store tool ID, or complete set of measurement and machine-specific data on a 2D QR-code
DNC File Transfer
(Tool offsets to Heidenhain, Siemens, Fanuc...)
Package up your tool measurement data along with machine-specific data into a formatted text file or tool table and transfer directly to the machine via network, or through a separate DNC system
Third Party System Interfaces
(TDM System, Fastems, Mazak Smooth/CPC, Fastems, CosCom...)
Standard interfaces are available to a range of common tool management and manufacturing execution system which provide a secure 2-way process for transferring your data
Errors caused by incorrect input can be ruled out by sending the measured results directly to the machine control by post-processor via the network. This greatly enhances the process reliability and production efficiency. Along with the inclusion of tool identification this makes a significant contribution to process security when providing digital data exchange within your smart factory.
Using RFID or QR-code technologies greatly improves process reliability by having your tool and measurement data stored on the physical tool. Tools can easily be identified with the click of a button, and data can be transferred directly into the machine controller each time the tool is loaded into the magazine. RFID data chips have the additional benefit of being able to retain residual tool life once a tool is removed from the magazine, therefore improving tool utilisation.
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